Endoscope interconnect market challenges and solutions

Reliable technological performance is necessary while using surgical medical equipment, like endoscopes. Endoscope manufacturers have specific requirements and regulations to follow to provide safe equipment usage.

Here are the requirements endoscope manufacturers need: 

  • Reliable signal and data that provides high-speed and shielded interconnects (USB®, HDMI®, SDI, & Ethernet) 

  • Durable and long-lasting autoclavable connectors for multi-use devices with proven, hygienic, and cost-effective solutions 

  • Reliable effective single-use and disposable connectors for innovative cost-effective solutions 

  • Regulatory compliance to ensure patient safety such as IEC 60601-1 and -2, UDI, FDA, RED and MDR standards and directives 

  • Ability to fully customize solutions and rapid prototyping with engineering support. 

  • Standard hybrid configurations can combine signal types such as coax, signal, fiber & high speed data

  • A complete solution with cable assembly including fiber optic and silicone overmolding 

Connector Trends

With the rapid growth of technology and interconnect options, the landscape of connector trends is ever growing.

  • Ergonomics: Focus on reducing physical strain on operators, who often experience fatigue due to long, complex procedures involving delicate manual operation. 

  • Size: Size is generally limited for ergonomics due to size and weight 

  • Mating cycles: Typical requirements are from 5-10k mating cycles for the connector and up to 500 autoclave cycles 

  • Sterilization: Required initially and for reprocessing 

  • Soaker cap: Soaker caps are generally used to ensure no damage while autoclaving 

  • IEC 60601-1: preferred by customers as assurance for patient and operator safety 

  • Customization: This is common due to the differences in and each company's variable for technology

Market Trends & Engineering Requirements

  • Traditional reusable systems require watertightness or waterproofing. Hermetic is frequently a requirement 

  • Weight at the scope end is important for surgeon usability 

  • Improved functionality and flexibility of instrumentation 

  • The market trends tend to follow advancements in the consumer/commercial market for camera resolution, such as the increasing resolution of 4k and 8k

Market trends in endoscopy continue to follow advancements in consumer imaging technology, with increasing adoption of 4K and 8K camera systems and enhanced visualization techniques. To meet these demands, manufacturers utilize a range of interconnect solutions, including push-pull and card-edge connectors, while prioritizing lightweight designs for improved surgeon usability. 

What can ODU provide for endoscopic applications:

ODU has interconnected solutions made and built for endoscope applications. As a global interconnect supplier, ODU understands that the medical device industry demands solutions that are not only efficient but also adaptable and compliant. This support allows you to bring your endoscope systems to market faster, ensuring you remain competitive while maintaining the highest standards of quality and adherence to all relevant medical device standards. Whether for disposable endoscopes or reusable devices, ODU provides innovative and reliable connectors for the entire endoscopy chain – from the camera control unit (CCU) to the camera head, video scope, and endoscope video systems.

ODU Products for Endoscopes:

  • ODU MINI-SNAP Series L and K: These metal circular connectors that have push-pull / break-away locking and meet regular medical compliance and standards (IEC 60601-1, 2 MOOP/ 2 MOPP and EMI shielded configurations).  They can be configured with 2- 40 contacts with 3 termination types (solder, crimp, PCB). You have the option of pin and groove or half shell coding while also being sterilizable. These connectors also have various options for transmission of data (signal, power, coax, and fiber optic).
  • ODU MEDI-SNAP®: These plastic circular connectors also have a push-pull / break-away locking mechanism that is lightweight, sterilizable, disposable and autoclavable. These also meet standards of medical compliance (IEC 60601-1, 2 MOOP/ 2 MOPP) and have 7 different color options.  They are also available with 360-degree shielding and provide up to 5,000 mating cycles with various transmissions of data (signal, power, coax, and fiber optic).

ODU’s Value-Added Services for Endoscope OEMs

  • Cable assembly services: fully assembled, tested interconnects reduce OEM validation time including silicone overmolding 

  • Fiber-optic integration: ideal for sensor-based or imaging catheters. 

  • UDI marking and traceability supports FDA and MDR compliance. 

  • Fast custom design and prototyping: essential for OEMs working within 18 – 24 months product cycles. 

  • Global engineering support: localized collaboration in the US, Germany, and China 

Endoscopic solutions with ODU overview

For over 80 years, ODU has been developing innovative connectivity technology – today we are a trusted partner for leading endoscope manufacturers worldwide. With the many requirements needed for endoscopic applications, ODU has the right solutions and products to help you build your endoscopic systems with expertise and reliability needed.